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Warehouse Management Systems (WMS)

Warehouse Management Systems (WMS)

A warehouse management system is a software application designed to support and optimize warehouse functionality and distribution center management. 

  • A WMS helps to manage a warehouse effectively, including management of inventory.
  •  Basic warehousing functions, such as receiving, labelling, stocking, locating stock, picking, and shipping, require software that is programmed specifically for these tasks. 

Functions of a WMS

  • Tracking Stock
  • Layout Design
  • Picking & Shipping
  • Reporting Information to Managers.

Benefits of A Warehouse Management System

  • Labour Control
  • Improved Customer Relationships
  • Better Planning On Demand
  • Improves Productivity
  • Reduced Admin
  • Optimised Processes
  • Ensures Transparency and Visibility
  • Ensures Safety of Stock
  • Enhanced Security

Learning Activities

Activity 1: 

  • The Africa Trading Company is considering doing an ABC analysis on its entire inventory but has decided to test the technique on a small sample of 15 of its SKU’s. The annual usage and unit cost of each item is shown below.

Required:

  1. First calculate the annual dollar volume for each item
  2. List the items in descending order based on annual dollar volume. 
  3. Calculate the cumulative annual dollar volume as a percentage of total dollars. 
  4. Classify the items into groups as per ABC Analysis.

Activity 2: 

  • A computer company has annual demand of 10,000 units. They want to determine EOQ for circuit boards which have an annual holding cost (H) of $6/unit, and an ordering cost (S) of $75. They want to calculate total cost (TC) and the reorder point (R) if the purchasing lead time is 5 days.

Required:

  1. EOQ (Q)
  2. Reorder Point (R)
  3. Total Inventory Cost (TC)
  • Activity 3: 
    • Victoria Traders has annual cost of goods sold of $10,000,000. The average inventory value at any point in time is $384,615. Calculate:
  • Required:
  • Inventory turnover
  • Weeks/days of supply

Assignment

  1. Discuss why inventory management is important in today’s supply chains.
  2. From a manufacturing setting, describe the different types of inventories that could be stored in a warehouse.
  3. Why should organizations implement inventory control systems? Discuss the various inventory control tools and techniques.
  4. Highlight the different types of inventory costs. 
  5. Discuss the benefits of a Warehouse Management System (WMS) in inventory management.