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Warehouse Design and Layout

Warehouse Design and Layout

  • The goal of warehouse layouts and designing is to optimise a firm’s warehousing functions and achieve maximum efficiency, space utilisation within the shortest period possible.
  • A warehouse is typically divided into areas to support a firm’s every day processes. These areas include: 
    • reserve storage, 
    • forward pick, 
    • cross docking, 
    • shipping, 
    • receiving, 
    • assembly/special handling lines, 
    • quality/inspection area.
  • Warehouse layout is about material flow planning. 
  • Designing a new facility starts with analysing your current and projected data on the activities in each of these areas, including the receiving, shipping and inventory levels. 
  • This data should be supported by other considerations such as process flows, material handling equipment, type and styles of racking equipment, special handling requirements, and personnel.